Eputec Drucklufttechnik
 
   
 
 
 
Super Air Knife

Standard Air Knife™

Hard hitting curtain of air for web, sheet and part blowoff.


What Is The Standard Air Knife?
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A quiet, energy efficient way to clean, dry or cool parts, webs or conveyors. The Standard Air Knife utilizes the coanda effect (wall attachment of a high velocity fluid) to create air motion in its surroundings. Using a small amount of compressed air as a power source, the Standard Air Knife pulls in large volumes of surrounding air to produce a high flow, high velocity curtain of air for blowoff.

Specials are available. Please contact your distributor.

Air Knives Perform Drying Cycle of Parts Washer

(3) Model 2012 12" (305mm) Standard Air Knives
perform the drying cycle in this parts washer.

Why the Standard Air Knife?
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Amplification ratios (entrained air to compressed air) of 30:1 are achieved with the Standard Air Knife, compared to 3:1 for drilled or slotted pipe. Air savings of 40% to 90% are possible when replacing these "homemade" blowoff devices. Pay-back is normally measured in weeks, not months or years.

The Standard Air Knife dramatically reduces "wind shear" by gradually introducing the entrained air to the ejected compressed air. Noise level is typically cut in half. The result is a high velocity, high volume sheet of air with reduced noise level and air consumption.

Drilled pipe or open jets, by contrast, provide minimal air amplification. They also produce unacceptably high noise levels as the compressed air shears into the still air.


Air Knives Open Mustard Packets

A Model 2012 12" (305mm) Standard Air Knife
opens mustard packets prior to fill.

Applications
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  • Part drying after wash
  • Sheet cleaning in strip mills
  • Conveyor cleaning
  • Part or component cooling
  • Web drying or cleaning
  • Environmental separation
  • Bag opening/fill operations
  • Pre-paint blowoff
  • Scrap removal on converting operations

Advantages

  • Up to 10 dBA noise reduction
  • Reduced air consumption
  • 30:1 air amplification
  • Aluminum or stainless steel
  • Variable force and flow
  • Stock lengths to 48" (1219mm)
  • Unlimited system lengths
  • No moving parts
  • Compact, rugged, easy to install

How the Standard Air Knife Works
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Standard Air Knife Operation Diagram

Compressed air flows through the inlet (1) into a plenum chamber. It is then throttled through a thin nozzle (2) extending the length of the Standard Air Knife. This primary airstream adheres to the coanda profile (3), which turns it 90° and directs the flow down the face of the unit. The primary stream immediately begins to entrain surrounding air (4), for an amplification ratio of 30;1 at 6" (152mm) away.


Dimensions
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Aluminum Standard Air Knife


Special Lengths Available - Contact Distributor


Standard Air Knife Dimensions

Stainless Steel Standard Air Knife


Special Lengths Available - Contact Distributor


Stainless Steel Standard Air Knife Dimensions

Performance
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Standard Air Knife Performance with .002" (0.05mm) shim installed

Pressure Supply Air Consumption
per inch (25mm)
Velocity @
6" (152mm)
from target
Sound level
@ 3' (914mm)
Force per Inch (25mm)
@ 6" (152mm) from target
PSIG Bar SCFM SLPM FPM M/S dBA Ounces Grams
20 1.4 1.3 37 4,000 20.3 65 0.45 13
40 2.8 2.0 57 5,800 29.5 74 1.1 31
60 4.1 2.7 76 8,500 43.2 80 2.0 57
80 5.5 3.4 96 11,000 55.9 83 2.7 77
100 6.9 4.1 116 13,000 66.0 86 3.3 94
12" (305mm) Standard Air Knife Tested.
Note: Performance on lengths over 36" will vary.

Shims Sets
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A Standard Air Knife has a .002" (0.05mm) gap setting. This gap is set with a shim positioned between the cap and body of the Standard Air Knife. Force and flow through the Standard Air Knife may be easily increased by adding shims to open the gap. Standard Air Knife Kits include a shim set (three additional shims). Shim sets for aluminum Standard Air Knives include a .001" (0.03mm), .003" (0.08mm) and .004" (0.10mm) thick plastic shim. Shim sets for stainless steel Standard Air Knives include (3) .002" (0.05mm) thick stainless steel shims.


Electronic Flow Control (EFC)

Electronic Flow Control (EFC)

EXAIR's EFC is an electronic flow control that dramatically reduces compressed air costs by turning off the compressed air when no part is present. This minimizes compressed air use for blow off, drying, cooling, conveying and static elimination operations. The EFC combines a photoelectric sensor with a timing control that limits compressed air use by turning it off when no part is present. Visit the EFC page for more information.


Models
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BSP Threads Available - Contact Distributor


Aluminum Standard Air Knife Only
Models
Description
2003
3" (76mm) Aluminum Standard Air Knife
2006
6" (152mm) Aluminum Standard Air Knife
2009
9" (229mm) Aluminum Standard Air Knife
2012
12" (305mm) Aluminum Standard Air Knife
2018
18" (457mm) Aluminum Standard Air Knife
2024
24" (610mm) Aluminum Standard Air Knife
2030
30" (762mm) Aluminum Standard Air Knife
2036
36" (914mm) Aluminum Standard Air Knife
2042
42" (1067mm) Aluminum Standard Air Knife
2048
48" (1219mm) Aluminum Standard Air Knife
Aluminum Standard Air Knife Shim Sets
Models
Description
2303
3" (76mm) Aluminum Standard Air Knife Shim Set
2306
6" (152mm) Aluminum Standard Air Knife Shim Set
2309
9" (229mm) Aluminum Standard Air Knife Shim Set
2312
12" (305mm) Aluminum Standard Air Knife Shim Set
2318
18" (457mm ) Aluminum Standard Air Knife Shim Set
2324
24" (610mm) Aluminum Standard Air Knife Shim Set
2330
30" (762mm) Aluminum Standard Air Knife Shim Set
2336
36" (914mm) Aluminum Standard Air Knife Shim Set
2342
42" (1067mm) Aluminum Standard Air Knife Shim Set
2348
48" (1219mm) Aluminum Standard Air Knife Shim Set
Stainless Steel Standard Air Knife Only
Models
Description
2303SS
3" (76mm) Stainless Steel Standard Air Knife
2306SS
6" (152mm) Stainless Steel Standard Air Knife
2309SS
9" (229mm) Stainless Steel Standard Air Knife
2312SS
12" (305mm) Stainless Steel Standard Air Knife
2318SS
18" (457mm) Stainless Steel Standard Air Knife
2324SS
24" (610mm) Stainless Steel Standard Air Knife
2330SS
30" (762mm) Stainless Steel Standard Air Knife
2336SS
36" (914mm) Stainless Steel Standard Air Knife
2342SS
42" (1067mm) Stainless Steel Standard Air Knife
2348SS
48" (1219mm) Stainless Steel Standard Air Knife
Accessories
Model #
Description
9060
Universal Air Knife Mounting System
9001
Automatic Drain Filter Separator, 3/8 NPT, 65 SCFM (1841 SLPM)
9032
Automatic Drain Filter Separator, 1/2 NPT, 90 SCFM (2548 SLPM)
9002
Automatic Drain Filter Separator, 3/4 NPT, 220 SCFM (6230 SLPM)
9005
Oil Removal Filter, 3/8 NPT, 15-37 SCFM (425-1048 SLPM)
9006
Oil Removal Filter, 3/4 NPT, 50-150 SCFM (1415-4248 SLPM)
9008
Pressure Regulator with Gauge, 1/4 NPT, 50 SCFM (1416 SLPM)
9033
Pressure Regulator with Gauge, 1/2 NPT, 100 SCFM (2832 SLPM)
9009
Pressure Regulator with Gauge, 3/4 NPT, 220 SCFM (6230 SLPM)
9020
Solenoid Valve Only, 120V, 50/60Hz, 1/4 NPT, 40 SCFM (1133 SLPM)
9021
Solenoid Valve Only, 200-240V, 50/60Hz, 1/4 NPT, 40 SCFM (1133 SLPM)
9034
Medium Solenoid Valve, 120V, 1/2 NPT, 100 SCFM (2832 SLPM)
9035
Medium Solenoid Valve, 240V, 50/60Hz, 1/2 NPT, 100 SCFM (2832 SLPM)
9036
Large Solenoid Valve, 120V, 3/4 NPT, 200 SCFM (5664 SLPM)
9037
Large Solenoid Valve, 240V, 50/60Hz, 3/4 NPT, 200 SCFM (5664 SLPM)
9065
Large Solenoid Valve, 24VDC, 1 NPT, 350 SCFM (9911 SLPM)



EPUTEC Drucklufttechnik GmbH · Haidenbucherstraße 1 · D-86916 Kaufering · Tel. +49(0)8191-915119-0 · Fax +49(0)8191-915119-19 · info@eputec.de