Standard Air Knife™
Hard hitting curtain of air for web, sheet and part blowoff.
What Is The Standard Air Knife?
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A quiet, energy efficient way to clean, dry or cool parts, webs or conveyors. The Standard Air Knife utilizes the coanda effect (wall attachment of a high velocity fluid) to create air motion in its surroundings. Using a small amount of compressed air as a power source, the Standard Air Knife pulls in large volumes of surrounding air to produce a high flow, high velocity curtain of air for blowoff.
Specials are available. Please contact your distributor.
(3) Model 2012 12" (305mm) Standard Air Knives
perform the drying cycle in this parts washer.
Why the Standard Air Knife?
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Amplification ratios (entrained air to compressed air) of 30:1 are achieved with the Standard Air Knife, compared to 3:1 for drilled or slotted pipe. Air savings of 40% to 90% are possible when replacing these "homemade" blowoff devices. Pay-back is normally measured in weeks, not months or years.
The Standard Air Knife dramatically reduces "wind shear" by gradually introducing the entrained air to the ejected compressed air. Noise level is typically cut in half. The result is a high velocity, high volume sheet of air with reduced noise level and air consumption.
Drilled pipe or open jets, by contrast, provide minimal air amplification. They also produce unacceptably high noise levels as the compressed air shears into the still air.
A Model 2012 12" (305mm) Standard Air Knife
opens mustard packets prior to fill.
Applications
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- Part drying after wash
- Sheet cleaning in strip mills
- Conveyor cleaning
- Part or component cooling
- Web drying or cleaning
- Environmental separation
- Bag opening/fill operations
- Pre-paint blowoff
- Scrap removal on converting operations
Advantages
- Up to 10 dBA noise reduction
- Reduced air consumption
- 30:1 air amplification
- Aluminum or stainless steel
- Variable force and flow
- Stock lengths to 48" (1219mm)
- Unlimited system lengths
- No moving parts
- Compact, rugged, easy to install
How the Standard Air Knife Works
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Compressed air flows through the inlet (1) into a plenum chamber. It is then throttled through a thin nozzle (2) extending the length of the Standard Air Knife. This primary airstream adheres to the coanda profile (3), which turns it 90° and directs the flow down the face of the unit. The primary stream immediately begins to entrain surrounding air (4), for an amplification ratio of 30;1 at 6" (152mm) away.
Dimensions
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Aluminum Standard Air Knife
Special Lengths Available - Contact Distributor
Stainless Steel Standard Air Knife
Special Lengths Available - Contact Distributor
Performance
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Standard Air Knife Performance with .002" (0.05mm) shim installed
| Pressure Supply | Air Consumption per inch (25mm) |
Velocity @ 6" (152mm) from target |
Sound level @ 3' (914mm) |
Force per Inch (25mm) @ 6" (152mm) from target |
|||||
|---|---|---|---|---|---|---|---|---|---|
| PSIG | Bar | SCFM | SLPM | FPM | M/S | dBA | Ounces | Grams | |
| 20 | 1.4 | 1.3 | 37 | 4,000 | 20.3 | 65 | 0.45 | 13 | |
| 40 | 2.8 | 2.0 | 57 | 5,800 | 29.5 | 74 | 1.1 | 31 | |
| 60 | 4.1 | 2.7 | 76 | 8,500 | 43.2 | 80 | 2.0 | 57 | |
| 80 | 5.5 | 3.4 | 96 | 11,000 | 55.9 | 83 | 2.7 | 77 | |
| 100 | 6.9 | 4.1 | 116 | 13,000 | 66.0 | 86 | 3.3 | 94 | |
| 12" (305mm) Standard Air Knife Tested. Note: Performance on lengths over 36" will vary. |
Shims Sets
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A Standard Air Knife has a .002" (0.05mm) gap setting. This gap is set with a shim positioned between the cap and body of the Standard Air Knife. Force and flow through the Standard Air Knife may be easily increased by adding shims to open the gap. Standard Air Knife Kits include a shim set (three additional shims). Shim sets for aluminum Standard Air Knives include a .001" (0.03mm), .003" (0.08mm) and .004" (0.10mm) thick plastic shim. Shim sets for stainless steel Standard Air Knives include (3) .002" (0.05mm) thick stainless steel shims.
Electronic Flow Control (EFC)
EXAIR's EFC is an electronic flow control that dramatically reduces compressed air costs by turning off the compressed air when no part is present. This minimizes compressed air use for blow off, drying, cooling, conveying and static elimination operations. The EFC combines a photoelectric sensor with a timing control that limits compressed air use by turning it off when no part is present. Visit the EFC page for more information.
Models
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BSP Threads Available - Contact Distributor
| Aluminum Standard Air Knife Only | |
|---|---|
| Models | Description |
| 2003 | 3" (76mm) Aluminum Standard Air Knife |
| 2006 | 6" (152mm) Aluminum Standard Air Knife |
| 2009 | 9" (229mm) Aluminum Standard Air Knife |
| 2012 | 12" (305mm) Aluminum Standard Air Knife |
| 2018 | 18" (457mm) Aluminum Standard Air Knife |
| 2024 | 24" (610mm) Aluminum Standard Air Knife |
| 2030 | 30" (762mm) Aluminum Standard Air Knife |
| 2036 | 36" (914mm) Aluminum Standard Air Knife |
| 2042 | 42" (1067mm) Aluminum Standard Air Knife |
| 2048 | 48" (1219mm) Aluminum Standard Air Knife |
| Aluminum Standard Air Knife Shim Sets | |
|---|---|
| Models | Description |
| 2303 | 3" (76mm) Aluminum Standard Air Knife Shim Set |
| 2306 | 6" (152mm) Aluminum Standard Air Knife Shim Set |
| 2309 | 9" (229mm) Aluminum Standard Air Knife Shim Set |
| 2312 | 12" (305mm) Aluminum Standard Air Knife Shim Set |
| 2318 | 18" (457mm ) Aluminum Standard Air Knife Shim Set |
| 2324 | 24" (610mm) Aluminum Standard Air Knife Shim Set |
| 2330 | 30" (762mm) Aluminum Standard Air Knife Shim Set |
| 2336 | 36" (914mm) Aluminum Standard Air Knife Shim Set |
| 2342 | 42" (1067mm) Aluminum Standard Air Knife Shim Set |
| 2348 | 48" (1219mm) Aluminum Standard Air Knife Shim Set |
| Stainless Steel Standard Air Knife Only | |
|---|---|
| Models | Description |
| 2303SS | 3" (76mm) Stainless Steel Standard Air Knife |
| 2306SS | 6" (152mm) Stainless Steel Standard Air Knife |
| 2309SS | 9" (229mm) Stainless Steel Standard Air Knife |
| 2312SS | 12" (305mm) Stainless Steel Standard Air Knife |
| 2318SS | 18" (457mm) Stainless Steel Standard Air Knife |
| 2324SS | 24" (610mm) Stainless Steel Standard Air Knife |
| 2330SS | 30" (762mm) Stainless Steel Standard Air Knife |
| 2336SS | 36" (914mm) Stainless Steel Standard Air Knife |
| 2342SS | 42" (1067mm) Stainless Steel Standard Air Knife |
| 2348SS | 48" (1219mm) Stainless Steel Standard Air Knife |
| Accessories | |
|---|---|
| Model # | Description |
| 9060 | Universal Air Knife Mounting System |
| 9001 | Automatic Drain Filter Separator, 3/8 NPT, 65 SCFM (1841 SLPM) |
| 9032 | Automatic Drain Filter Separator, 1/2 NPT, 90 SCFM (2548 SLPM) |
| 9002 | Automatic Drain Filter Separator, 3/4 NPT, 220 SCFM (6230 SLPM) |
| 9005 | Oil Removal Filter, 3/8 NPT, 15-37 SCFM (425-1048 SLPM) |
| 9006 | Oil Removal Filter, 3/4 NPT, 50-150 SCFM (1415-4248 SLPM) |
| 9008 | Pressure Regulator with Gauge, 1/4 NPT, 50 SCFM (1416 SLPM) |
| 9033 | Pressure Regulator with Gauge, 1/2 NPT, 100 SCFM (2832 SLPM) |
| 9009 | Pressure Regulator with Gauge, 3/4 NPT, 220 SCFM (6230 SLPM) |
| 9020 | Solenoid Valve Only, 120V, 50/60Hz, 1/4 NPT, 40 SCFM (1133 SLPM) |
| 9021 | Solenoid Valve Only, 200-240V, 50/60Hz, 1/4 NPT, 40 SCFM (1133 SLPM) |
| 9034 | Medium Solenoid Valve, 120V, 1/2 NPT, 100 SCFM (2832 SLPM) |
| 9035 | Medium Solenoid Valve, 240V, 50/60Hz, 1/2 NPT, 100 SCFM (2832 SLPM) |
| 9036 | Large Solenoid Valve, 120V, 3/4 NPT, 200 SCFM (5664 SLPM) |
| 9037 | Large Solenoid Valve, 240V, 50/60Hz, 3/4 NPT, 200 SCFM (5664 SLPM) |
| 9065 | Large Solenoid Valve, 24VDC, 1 NPT, 350 SCFM (9911 SLPM) |
Installation and Maintenance Sheets
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These files are in the Adobe .PDF format.
The viewer is free and is available at
www.adobe.com.
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