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Air Nozzle Selection Guide

OSHA

What are Air Nozzles and Jets?

EXAIR offers a complete selection of air nozzles suited to a wide range of blowoff, cooling and drying applications. These air nozzles have been engineered to provide a strong blast of airflow while minimizing air consumption and noise levels. They are available in many configurations and materials to suit the requirements of your application.


Standard Force Air Nozzles

EXAIR's standard force air nozzles deliver up to 22 ounces (624 grams) of force, making them suitable for most blowoff, drying and cooling applications. The air nozzles use a small amount of compressed air to entrain large volumes of surrounding room air. The award winning Super Air Nozzles have been engineered to provide the best performance. They are extremely efficient, producing a high thrust, concentrated stream of high velocity airflow with low sound levels and air consumption. The compressed air is ejected through holes located in the recessed grooves that cannot be blocked or dead ended.

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Nano Super Air Nozzle Micro Air Nozzle

Mini Super Air Nozzle Super Air Nozzle

Nano Super Air Nozzle
8.1 Ozs of Force
8.3 SCFM (235 SLPM)
316 Stainless Steel

Micro Air Nozzle
12 Ozs of Force
13 SCFM (368 SLPM)
303 Stainless Steel

Mini Super Air Nozzles
9 Ozs of Force
10 SCFM (396 SLPM)
Zinc/Aluminum, 316 Stainless Steel

Super Air Nozzles
13 Ozs of Force
14 SCFM (396 SLPM)
Zinc/Aluminum, 316 Stainless Steel, Plastic

Safety Air Nozzle Adjustable Air Nozzle 2 inch Super Air Nozzle

Safety Air Nozzle
9 to 18 Ozs of Force
10 to 18 SCFM
(283 to 509 SLPM)
Brass & 303 Stainless Steel

Adjustable Air Nozzle
12 Ozs of Force
13 SCFM (368 SLPM)
Aluminum &
303 Stainless Steel

2" Super Air Nozzle
22 Ozs of Force
22 SCFM (622 SLPM)
Zinc/Aluminum &
316 Stainless Steel

 


High Force Air Nozzles

Some applications require extremely high force with extensive reach. EXAIR's High Power Safety Air Nozzles, 2" High Power Super Air Nozzles, Large Super Air Nozzles and Super Air Nozzle Clusters provide incredibly strong blowing force. They are ideal for part ejection as well as blowoff, cooling and drying applications. Now, EXAIR has engineered Large Super Air Nozzles that put the blowing capability of multiple nozzles into one single air nozzle. Hard-hitting force is measured in pounds, not ounces. All meet OSHA noise level and pressure requirements.

Click a product category to find out more!

High Power Safety Air Nozzle 2 inch High Power Super Air Nozzle Large Super Air Nozzle Super Air Nozzle Cluster

High Power Safety Air Nozzle
1.8 Lbs of Force
32 SCFM (906 SLPM)
Brass
303 Stainless Steel

2" High Power Super Air Nozzle
2.5 Lbs of Force
37 SCFM (1039 SLPM)
Zinc/Aluminum
316 Stainless Steel

Large Super Air Nozzles
1.9 to 23 Lbs of Force
35 to 300 SCFM (991 to 8495 SLPM)
Zinc/Aluminum
316 Stainless Steel

Super Air Nozzle Cluster
3.2 to 9.8 Lbs of Force
56 to 168 SCFM
(1585 to 4754 SLPM)
Zinc/Aluminum


Swivel Fittings

Swivel Fittings

EXAIR's Swivel Fittings make it easy to adjust the aim of the Air Nozzles and Jets. Correct placement of the blowing angle can help optimize performance, reduce noise levels and improve efficiency. The Swivel Fittings permit a movement of 25 degrees. Construction is Type 303 Stainless Steel.


Electronic Flow Control (EFC)

Electronic Flow ControlEXAIR's EFC is an electronic flow control that dramatically reduces compressed air costs by turning off the compressed air when no part is present. This minimizes compressed air use for blow off, drying, cooling, conveying and static elimination operations. The EFC combines a photoelectric sensor with a timing control that limits compressed air use by turning it off when no part is present. Visit the EFC page for more information.


Air Nozzle Diagram

How Air Nozzles Work

Air Nozzles use the coanda effect or small directed nozzles to amplify compressed airflow 25 times or more. As illustrated on the right, compressed air (black arrows) is ejected through a series of nozzles on the outer perimeter. As the air travels along the outer wall of the nozzle, surrounding air (blue arrows) is entrained into the stream. The airstream that results is a high volume, high velocity blast of air at minimal consumption. The air is always ejected so it can vent safely, well below OSHA dead ended pressure requirements, should the nozzle end be blocked.


Selecting The Right Air Nozzle

EXAIR manufactures a wide selection of Air Nozzles and Jets. To help narrow your selection, they are divided into two groups. The first group includes Air Nozzles and Jets that deliver force up to 22 ounces (624 grams) and are suitable for most applications. The second group includes Air Nozzles that produce high force up to 15 lbs (6804 grams) where additional reach and extreme force are required. The materials available for each style are indicated.

  • Brass is suited to general purpose applications.
  • Zinc aluminum alloy is suited to general purpose applications.
  • Type 303 Stainless Steel is best for high temperatures and corrosive environments.
  • Type 316 Stainless Steel withstands high temperatures, corrosive environments, mechanical wear, and is commonly used in food processing, corrosive and pharmaceutical applications.
  • PEEK is used to replace metals in harsh environments. This engineered thermoplastic offers excellent resistance to chemicals, fatigue and high temperatures up to 320°F (160°C).

Standard Air Nozzles "Quick Pick" Comparison
(Sorted by compressed air consumption)

BSP Threads Available - Contact Distributor

Model Material Description Inlet Size Air Consumption at 80 PSIG
(5.5 BAR)
Force Sound Level dBA
SCFM SLPM Ounces Grams
1110SS Stainless Steel
Type 316
Nano Super Air Nozzle 6mm or 1/8 NPT 8.3 235 8.1* 230 75
1001 Brass Safety Air Nozzle 1/8 NPTF 10 283 9* 255 78
1102 Zinc-Aluminum Mini Super Air Nozzle 1/8 NPTF 10 283 9* 255 71
1102SS Stainless Steel
Type 316
Mini Super Air Nozzle 1/8 NPTF 10 283 9* 255 71
1103 Zinc-Aluminum Mini Super Air Nozzle 1/8 NPTM 10 283 9* 255 71
1103SS Stainless Steel
Type 316
Mini Super Air Nozzle 1/8 NPT 10 283 9* 255 71
1010SS Stainless Steel
Type 303
Micro Air Nozzle 1/8 NPTM 13 368 12* 340 80
1009 Aluminum Adjustable Air Nozzle 1/8 NPTM 13 368 12** 340 79
1009SS Stainless Steel
Type 303
Adjustable Air Nozzle 1/8 NPTM 13 368 12** 340 79
1100 Zinc-Aluminum Super Air Nozzle 1/4 NPTF 14 396 13* 368 74
1100SS Stainless Steel
Type 316
Super Air Nozzle 1/4 NPTF 14 396 13* 368 74
1100-PEEK PEEK (Plastic) Super Air Nozzle 1/4 NPTF 14 396 13* 368 74
1101 Zinc-Aluminum Super Air Nozzle 1/4 NPTM 14 396 13* 368 74
1101SS Stainless Steel
Type 316
Super Air Nozzle 1/4 NPTM 14 396 13* 368 74
1002 Brass Safety Air Nozzle 1/4 NPTF 17 481 16* 453 80
1002SS Stainless Steel
Type 303
Safety Air Nozzle 1/4 NPTF 17 481 16* 453 80
1003 Brass Safety Air Nozzle 3/8 NPTF 18 509 18* 510 83
1122 Zinc-Aluminum 2" Super Air Nozzle 1/4 NPTF 22 622 22+ 624 77
1122SS Stainless Steel
Type 316
2" Super Air Nozzle 1/4 NPTF 22 622 22+ 624 77
* Force measured at 12" (305mm) from target
** Force measured at 12" (305mm) from target with a .008" (.20mm) factory setting
+Force measured at 12" (305mm) from target with a .015" (.38mm) shim installed
NPTF = NPT Female
NPTM = NPT Male

High Force Air Nozzles "Quick Pick" Comparison
(Sorted by compressed air consumption)

Model Material Description Inlet Size Air Consumption at 80 PSIG
(5.5 BAR)
Force Sound Level dBA
SCFM SLPM Pounds Grams
HP1002 Brass High Power Safety Air Nozzle 1/4 NPTF 32 906 1.8* 792 87
HP1002SS Stainless Steel
Type 316
High Power Safety Air Nozzle 1/4 NPTF 32 906 1.8* 792 87
1104 Zinc-Aluminum Super Air Nozzle 3/8 NPTF 35 991 1.9* 850 82
1104SS Stainless Steel
Type 316
Super Air Nozzle 3/8 NPTF 35 991 1.9* 850 82
1105 Zinc-Aluminum Super Air Nozzle 3/8 NPTM 35 991 1.9* 850 82
1105SS Stainless Steel
Type 316
Super Air Nozzle 3/8 NPTM 35 991 1.9* 850 82
HP1125 Zinc-Aluminum 2" High Power Super Air Nozzle 1/4 NPTF 37 1039 2.2+ 1134 83
HP1125SS Stainless Steel
Type 316
2" High Power Super Air Nozzle 1/4 NPTF 37 1039 2.2+ 1134 83
1111-4 Zinc-Aluminum Super Air Nozzle Cluster 3/8 NPTF 56 1585 3.2* 1451 82
1106 Zinc-Aluminum Super Air Nozzle 1/2 NPTF 60 1699 3.3* 1497 87
1106SS Stainless Steel
Type 316
Super Air Nozzle 1/2 NPTF 60 1699 3.3* 1497 87
1107 Zinc-Aluminum Super Air Nozzle 1/2 NPTM 60 1699 3.3* 1497 87
1107SS Stainless Steel
Type 316
Super Air Nozzle 1/2 NPTM 60 1699 3.3* 1497 87
1112 Zinc-Aluminum Super Air Nozzle 3/4 NPTF 91 2577 4.5* 2041 96
1113 Zinc-Aluminum Super Air Nozzle 3/4 NPTM 91 2577 4.5* 2041 96
1111-7 Zinc-Aluminum Super Air Nozzle Cluster 1/2 NPTF 98 2773 5.7* 2585 85
1114 Zinc-Aluminum Super Air Nozzle 1 NPTF 135 3823 6.6* 3005 99
1115 Zinc-Aluminum Super Air Nozzle 1 NPTM 135 3823 6.6* 3005 99
1111-12 Zinc-Aluminum Super Air Nozzle Cluster 1 NPTF 168 4754 9.8* 4445 89
1116 Zinc-Aluminum Super Air Nozzle 1 1/4 NPTF 188 5324 9.4* 4252 102
1117 Zinc-Aluminum Super Air Nozzle 1 1/4 NPTM 188 5324 9.4* 4252 102
1118 Zinc-Aluminum Super Air Nozzle 1 1/4 NPTF 300 8495 15* 6804 106
1119 Zinc-Aluminum Super Air Nozzle 1 1/4 NPTM 300 8495 15* 6804 106
* Force measured at 12" (305mm) from target
** Force measured at 12" (305mm) from target with a .008" (.20mm) factory setting
+Force measured at 12" (305mm) from target with a .025" (.64mm) shim installed
NPTF = NPT Female
NPTM = NPT Male

Installation and Maintenance Sheets

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Air Nozzles, Air Jets and Safety Air Guns
Super Air Nozzle Clusters and Guns
2" Super Air Nozzle Shim Set


Case Histories

Case History 101


EPUTEC Drucklufttechnik GmbH · Haidenbucherstraße 1 · D-86916 Kaufering · Tel. +49(0)8191-915119-0 · Fax +49(0)8191-915119-19 · info@eputec.de