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ATEX Cabinet Cooler® – approved for Zone 2 and Zone 22 areas

NEW: Switch cabinet cooler systems now also for hazardous areas in ATEX zones 2 and 22! Our switch cabinet coolers have now also received ATEX certification, which mainly applies to use in hazardous areas in the EU region!

What are control cabinet coolers?

Put an end to electronic control downtime due to heat, contaminants and moisture indoors or outdoors!
Control cabinet coolers for cooling dust- and oil-proof, splash-proof indoor and outdoor enclosures. One-way valves provide a liquid-tight seal when not in use.

  • Deliver clean, cool air to electronic enclosures.
  • Low-pressure valves maintain NEMA 4 integrity
  • Constructed of aluminum and Type 303 stainless steel for long-lasting durability

What does Zone 2/Zone 22 mean?

The potentially explosive area does not exist during normal operation or only exists for a short time.

How do the conventional control cabinet coolers differ from the ATEX-certified systems?

EXAIR´s ATEX Cabinet Cooler Systems are control systems that are not purged and pressurized. Therefore they should not be relied upon neither used in place of a purged and pressurized controller. The cooler system is meant to be used in conjunction with a purged and pressurized control system!

The maximum pressure of ATEX control panel coolers is 8.6 bar, the maximum inlet air temperature is 45 ° C, and cooling capacities range from 252 Kcal/h to 1,411 Kcal/h.

ATEX has various area classifications. These fall under the hazardous area standard. Here, three zones are covered in two hazardous areas: gas/liquid and dust. ATEX control cabinet coolers fall into Zone 2 for gas/liquid and Zone 22 for dust.

What are the advantages of EXAIR control cabinet coolers?

The Vortex vortex tube included in EXAIR cabinet coolers is made of stainless steel. Stainless steel’s resistance to wear, corrosion and oxidation ensures long life and maintenance-free operation.

The sizing guide form will help you pick the right control cabinet cooler model.

Calculate switch cabinet cooler here – selecting the right model or size.

We need the technical conditions at your site to be able to offer you the right control cabinet cooler.

EXAIR control cabinet coolers are available with or without thermostat. Continuous duty coolers are recommended when constant cooling and positive pressure are desired. A thermostatically controlled model saves air because the coolers are activated only when the temperature inside has reached a critical level. Thermostatic systems are useful when heat generation is variable and constant positive pressure is not required.

All EXAIR cabinet cooler systems include a 5 micron filter with automatic condensate drain for the compressed air supply and a hose kit to keep the cold air circulating inside the cabinet.

Cabinet Cooler Selecting Guide

How do control cabinet coolers work?

Compressed air enters the vortex tube operated cabinet chiller and is split into two streams, one hot and one cold. (For more information on vortex tube operation, see the “Vortex Tubes” section). The hot air from the vortex tube is damped and exits the outlet. The cold air is expelled into the cabinet through the cold air distribution set. The displaced warm air in the cabinet rises and is discharged into the atmosphere through the cabinet air outlet at a slight positive pressure. In this way, the control panel is simultaneously cooled and purged with clean, cool air. No outside air can enter the control panel at any time.

Versions

ATEX_Cabinet_Cooler_Aluminium

Aluminum ATEX switch cabinet cooler systems

ATEX aluminum control cabinet coolers are suitable for use in flushed electrical enclosures in the appropriate approved areas. These areas are Zone 2 and Zone 22, and they meet both UL requirements and the stringent requirements of ATEX. Particularly suitable for cooling flushed electrical panels. Cooling capacities take place from 1,000 Btu/hr to 5,600 Btu/hr.

Easy installation ensured by standard electrical knockout.

Equipment: thermostat control or continuous operation system.

The ATEX aluminum switch cabinet coolers feature a low pressure relief valve. This closes and seals when the cooler is not in operation. This ensures integration of a NEMA 4 enclosure (dust and oil tight, splash proof, indoor/outdoor operation).

Each system includes a water-dirt filter separator (preventing dirt from entering the enclosure) and a cold air distribution kit (distributing air for circulation or redirection to hot spots).

All Cabinet Coolers are CE compliant.

The ATEX Cabinet Cooler systems are not purged and pressurized control systems. They are not a replacement for such a control system, but only in conjunction with such a system.

ATEX_Cabinet_Cooler_SS_Stainless_Steel

Stainless steel ATEX control cabinet cooler systems

ATEX stainless steel control cabinet coolers are suitable for use in flushed electrical enclosures in the appropriate approved areas. These areas are Zone 2 and Zone 22, meeting both UL requirements and the stringent requirements of ATEX. Particularly suitable for cooling flushed electrical panels. Cooling capacities take place from 1,000 Btu/hr to 5,600 Btu/hr.

Easy installation ensured by standard electrical knockout.

Equipment: thermostat control or continuous operation system.

ATEX stainless steel switch cabinet coolers feature a low pressure relief valve. This closes and seals when the cooler is not in operation. This ensures the integration of a NEMA 4 enclosure (dust and oil tight, splash proof, indoor/outdoor operation).

Each system includes a water-dirt filter separator (preventing dirt from entering the enclosure) and a cold air distribution kit (distributing air for circulation or redirection to hot spots).

All Cabinet Coolers are CE compliant.

The ATEX Cabinet Cooler systems are not purged and pressurized control systems. They are not a replacement for such a control system, but only in conjunction with such a system.

More product information

Please click here for Cabinet Cooler Sizing Guide
  • Potentially explosive atmospheres
  • Line control cabinets
  • Motor control centers
  • Relay panels
  • NC/CNC systems
  • Modular control centers
  • CCTV cameras
  • Computer cabinets
  • Cool laser housings
  • Electronics scales
Cabinet Coolers are compact
  • Low Cost
  • Compact
  • Quiet
  • Install in minutes
  • Maintain NEMA 4 integrity (IP66)
  • Stabilize enclosure temperature and humidity
  • No CFC’s
  • Mount in standard electrical knockout
  • Stop nuisance tripping
  • Stop heat damaging
  • Eliminate fans and filters
  • Elimate lost production
  • Stop circuit drift
  • Stop dirt contamination
  • Provide washdown protection
Cabinet Cooler Illustration

Heat can stop your machines

It happens when you least expect it. High temperatures can cook the electronics that control your machines, resulting in erroneous readings, trip-outs or fried circuit boards. Cooling the electrical cabinet can eliminate these problems, but how will you do it?

Hitze kann Ihre Maschinen zum Stillstand bringen. Es besteht eine hohe Schockgefahr, wenn die Schalttafeltür geöffnet wird und ein Ventilator heiße, schmutzige Fabrikluft auf die Elektronik bläst.

Heat Exchangers and Heat Pipes

These have serious limitations when it comes to summer time heat. In many cases, the temperature of the hot plant on a summer day is close to that inside the enclosure. There is not enough difference in temperature for a decent heat exchange.

Wärmetauscher und Wärmerohre

Refrigerant Panel Air Conditioners

These coolers are expensive, take almost a day to install, and are prone to failure when dust and dirt clogs the filter. Vibration from machinery contributes to component failures and loss of freon. Life expectancy for most compressors is rated at 2.5 years of continuous operation. Average replacement cost for a bad compressor is $750 plus installation. Often, a floor drain is not readily available for the condensation tube.

Klimaanlagen mit Kühlmitteleinheit

EXAIR Cabinet Cooler

Our compressed air operated Cabinet Coolers are the low cost solution. NEMA 12, 4 and 4X models are available that are very compact and mount in just minutes through an ordinary electrical knockout. Thermostat control limits compressed air use by operating the Cabinet Cooler only when the temperature inside the enclosure reaches critical levels.

Heat exchangers, heat pipes and refrigerant coolers all have filters that can clog. Left unattended, mechanical failure of the cooler is likely. And, the expensive equipment in the electrical enclosure can malfunction, overheat and shut down the entire machine or process. EXAIR Cabinet Coolers have no moving parts to wear out and do not require constant monitoring. All models are UL Listed and available in a large number of styles and cooling capacities.

druckluftbetriebenen Schaltschrankkühler

BSP-Thread available – please contact us.

ATEX Cabinet Cooler
Model Cooling Watt Capacity Btu/hr. Capacity Kcal/h Inlet Sound level dBA
ATEX4615 to ATEX4640 (Cabinet Cooler only) – Aluminium
293 – 821 1.000 – 2.800 252 – 706 1/4″ NPT 73 – 82
ATEX4615 293 1.000 252 1/4″ NPT 73
ATEX4625 498 1.700 428 1/4″ NPT 80
ATEX4630 586 2.000 504 1/4″ NPT 80
ATEX4640 821 2.800 706 1/4″ NPT 82
ATEX4715 to ATEX4780 (Cabinet Cooler Systems) – Aluminium
293 – 1.641 1.000 – 5.600 252 – 1.411 1/4″ NPT 73 – 85
ATEX4715 293 1.000 252 1/4″ NPT 73
ATEX4725 498 1.700 428 1/4″ NPT 80
ATEX4730 586 2.000 504 1/4″ NPT 80
ATEX4740 821 2.800 706 1/4″ NPT 82
ATEX4750 997 3.400 857 1/4″ NPT 84
ATEX4760 1.171 4.000 1.008 1/4″ NPT 84
ATEX4770 1.406 4.800 1.210 1/4″ NPT 84
ATEX4780 1.641 5.600 1.411 1/4″ NPT 85
ATEX4815 to ATEX4880 (Cabinet Cooler Systems with Thermostat, 120V/240V/24VDC) – Aluminium
293 – 1.641 1.000 – 5.600 252 – 1.411 1/4″ NPT 73 – 85
ATEX4815/ATEX4815-240/ATEX4815-24VDC 293 1.000 252 1/4″ NPT 73
ATEX4825/ATEX4825-240/ATEX4830-24VDC 498 1.700 428 1/4″ NPT 80
ATEX4830/ATEX4830-240/ATEX4830-24VDC 586 2.000 504 1/4″ NPT 80
ATEX4840/ATEX4840-240/ATEX4840-24VDC 821 2.800 706 1/4″ NPT 82
ATEX4850/ATEX4850-240/ATEX4850-24VDC 997 3.400 857 1/4″ NPT 84
ATEX4860/ATEX4860-240/ATEX4860-24VDC 1.008 4.000 1.008 1/4″ NPT 84
ATEX4870/ATEX4870-240/ATEX4870-24VDC 1.210 4.800 1.210 1/4″ NPT 84
ATEX4880/ATEX4880-240/ATEX4880-24VDC 1.641 5.600 1.411 1/4″ NPT 85
ATEX4615SS to ATEX4640SS/ATEX4715SS to ATEX4780SS – Stainless Steel, NEMA 4X integrity
293 – 1.641 1.000 – 5.600 252 – 1.411 1/4″ NPT 73 – 85
ATEX4615SS/ATEX4715SS
293 1.000 252 1/4″ NPT 73
ATEX4625SS/ATEX4725SS 498 1.700 428 1/4″ NPT 80
ATEX4630SS/ATEX4730SS 586 2.000 504 1/4″ NPT 80
ATEX4640SS/ATEX4740SS 821 2.800 706 1/4″ NPT 82
ATEX4750SS
997 3.400 857 1/4″ NPT 84
ATEX4760SS
1.008 4.000 1.008 1/4″ NPT 84
ATEX4770SS
1.210 4.800 1.210 1/4″ NPT 84
ATEX4780SS
1.641 5.600 1.411 1/4″ NPT 85
ATEX4815SS to ATEX4880SS/ATEX4815SS-240 to ATEX4880SS-240/ATEX4815SS-24VDC to ATEX4880SS-24VDC – Stainless Steel, NEMA 4X integrity
293 – 1.641 1.000 – 5.600 252 – 1.411 1/4″ NPT 73 – 85
ATEX4815SS/ATEX4815SS-240/ATEX4815SS-24VDC
293 1.000 252 1/4″ NPT 73
ATEX4825SS/ATEX4825SS-240/ATEX4825SS-24VDC 498 1.700 428 1/4″ NPT 80
ATEX4830SS/ATEX4830SS-240/ATEX4830SS-24VDC 586 2.000 504 1/4″ NPT 80
ATEX4840SS/ATEX4840SS-240/ATEX4840SS-24VDC 821 2.800 706 1/4″ NPT 82
ATEX4850SS/ATEX4850SS-240/ATEX4850SS-24VDC
997 3.400 857 1/4″ NPT 84
ATEX4860SS/ATEX4860SS-240/ATEX4860SS-24VDC
1.008 4.000 1.008 1/4″ NPT 84
ATEX4870SS/ATEX4870SS-240/ATEX4870SS-24VDC
1.210 4.800 1.210 1/4″ NPT 84
ATEX4880SS/ATEX4880SS-240/ATEX4880SS-24VDC
1.641 5.600 1.411 1/4″ NPT 85
ATEX4615SS-316 to ATEX4640SS-316/ATEX4715SS-316 to ATEX4780SS-316 – Stainless Steel, NEMA 4X integrity
293 – 1.641 1.000 – 5.600 252 – 1.411 1/4″ NPT 73 – 85
ATEX4615SS-316/ATEX4715SS-316
293 1.000 252 1/4″ NPT 73
ATEX4625SS-316/ATEX4725SS-316 498 1.700 428 1/4″ NPT 80
ATEX4630SS-316/ATEX4730SS-316 586 2.000 504 1/4″ NPT 80
ATEX4640SS-316/ATEX4740SS-316 821 2.800 706 1/4″ NPT 82
ATEX4750SS-316
997 3.400 857 1/4″ NPT 84
ATEX4760SS-316
1.008 4.000 1.008 1/4″ NPT 84
ATEX4770SS-316
1.210 4.800 1.210 1/4″ NPT 84
ATEX4780SS-316
1.641 5.600 1.411 1/4″ NPT 85
ATEX4815SS-316 to ATEX4880SS-316/ATEX4815SS-316-240 to ATEX4880SS-316-240/ATEX4815SS-316-24VDC to ATEX4880SS-316-24VDC – Stainless Steel, NEMA 4X integrity
293 – 1.641 1.000 – 5.600 252 – 1.411 1/4″ NPT 73 – 85
ATEX4815SS-316/ATEX4815SS-316-240/ATEX4815SS-316-24VDC
293 1.000 252 1/4″ NPT 73
ATEX4825SS-316/ATEX4825SS-316-240/ATEX4825SS-316-24VDC 498 1.700 428 1/4″ NPT 80
ATEX4830SS-316/ATEX4830SS-316-240/ATEX4830SS-316-24VDC 586 2.000 504 1/4″ NPT 80
ATEX4840SS-316/ATEX4840SS-316-240/ATEX4840SS-316-24VDC 821 2.800 706 1/4″ NPT 82
ATEX4850SS-316/ATEX4850SS-316-240/ATEX4850SS-316-24VDC
997 3.400 857 1/4″ NPT 84
ATEX4860SS-316/ATEX4860SS-316-240/ATEX4860SS-316-24VDC
1.008 4.000 1.008 1/4″ NPT 84
ATEX4870SS-316/ATEX4870SS-316-240/ATEX4870SS-316-24VDC
1.210 4.800 1.210 1/4″ NPT 84
ATEX4880SS-316/ATEX4880SS-316-240/ATEX4880SS-316-24VDC
1.641 5.600 1.411 1/4″ NPT 85
Cooling Capacity at 6,9 BAR Supply Pressure.
Models (except 4608) with optional cold muffler installed
Temperature control: No

Click on picture to enlarge.

Model ATEX Aluminium

dim4xlg_Abmessungen_ATEX_Cabinet_Cooler

Model ATEX Stainless Steel

dim4xlg_Abmessungen_ATEX_Cabinet_Cooler

Get more information.

Elektronic Temperature Control

The digital Electronic Temperature Control (ETC) provides precise temperature control for your electrical enclosure. It can accureately maintain a constant temperature that is slightly under the maximum rating of the electornics, permitting just enough cooling for the electronics without going so cold as to waste compressed air. The LED readout of the ETC displays the internal temperature of the electrical enclosure (°C or °F) that is constantly being monitored by a quick response thermocouple. The control activates the solenoid valce (included) when the temperature setting is exceeded. The polycarbonate plastic enclosure of the ETC is suitable for NEMA 12, 4 and 4X environments.

ETC
Model Description
9239 ETC, 240V, 50/60Hz, 1/4″ NPT
9259 ETC, 240V, 50/60Hz, 1/2″ NPT

Side Mount Kits

EXAIR´s Side Mount Kits make mounting on the side of an electrical enclosure possible when there is limited space on the top or side. The Side Mount Kits maintain the NEMA rating of large and small NEMA Type 4. They mount in a standard electrical knockout (1-1/2″ NPS).

Side Mount Cabinet Cooler
Lateral attachment of a control cabinet cooler using the side mounting set
Side Mount Kits for Cabinet Coolers
Model Description
4906 90° Side Mount Kit for NEMA 4/4X small
4907 90° Side Mount Kit for NEMA 4/4X large

Accessories

Model Description
902380 ATEX Solenoid, IP65, 1/4 NPT, 120V/60HZ
902381 ATEX Solenoid, IP65, 1/4 NPT, 240V/60HZ
902382 ATEX Solenoid, IP65, 1/4 NPT, 24VDC
9004 Automatic Drain Filter Separator, 1/4 NPT, 43 SCFM (1,359 SLPM)
9027 Oil Removal Filter for all ATEX Systems, 7-24 SCFM(198-680 SLPM), 1/4 NPT
9005 Oil Removal Filter for all ATEX Systems, 15-37 SCFM(425-1,048 SLPM), 3/8 NPT
9006 Oil Removal Filter for all ATEX Systems, 50-150 SCFM(1,416-4,248 SLPM), 3/4 NPT
4908 Hardware for Dual Cabinet Cooler
4902 Muffler
4904 Cold Air Distribution Kit big
4905 Cold Air Distribution Kit small
9017 Thermostat
ZI-EP4024 3/2 Solenoid Valve 24 V GS with Temperature control, 1/4″, flow rate 1300 l/min
ZI-EP4220_G1/4 3/2 Solenoid Valve 220…240 V with Thermostat, 1/4″, flow rate 1300 l/min at 2-8 bar
ZI-EP4220_G3/8 3/2 Solenoid Valve 220 V with Thermostat, 3/8″, flow rate 2600 l/min at 2-8 bar
ZI-EP4220_G1/2 3/2 Solenoid Valve 220 V with Thermostat, 1/2″, flow rate 4200 l/min at 2-8 bar
xxxx For Filters and Maintenance units please contact us.

Control cabinet cooler with compressed air (Cabinet Cooler® Systeme)

Control cabinet cooler – models, vortex tube principle and assembly

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EXAIR Cabinet Coolers cool and clean electronic cabinets cost-effectively and reliably. EXAIR Cabinet Coolers contain a vortex tube to generate cold air from compressed air – with no moving parts. The compact Cabinet Cooler can be installed into a standard cable opening within minutes.